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Journal Articles

Numerical Investigation Into the Influence of Alloy Type and Thermo-Mechanics on Void Formation in Friction Stir Welding of Aluminum Alloys

Mohammad Ali Ansari, Hemant Agiwal, Daniel Franke, Michael Zinn, Frank E. Pfefferkorn, Shiva Rudraraju
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. September 2023, 145(9): 091001.
Paper No: MANU-22-1565
DOI: https://doi.org/10.1115/1.4062270
Published Online: May 9, 2023
View Article titled, Numerical Investigation Into the Influence of Alloy Type and Thermo-Mechanics on Void Formation in Friction Stir Welding of Aluminum Alloys
Click here to open pdf in another window PDF for Numerical Investigation Into the Influence of Alloy Type and Thermo-Mechanics on Void Formation in Friction Stir Welding of Aluminum Alloys
Topics: Alloys, Aluminum alloys, Computer simulation, Flow (Dynamics), Friction, Temperature, Welding, Probes, Deformation, Temperature distribution
Journal Articles

Machine learning tools for flow-related defects detection in friction stir welding

Accepted Manuscript
Danilo Ambrosio, Vincent Wagner, Gilles Dessein, Javier Vivas, Olivier Cahuc
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng.
Paper No: MANU-22-1700
DOI: https://doi.org/10.1115/1.4062457
Published Online: May 3, 2023
View Article titled, Machine learning tools for flow-related defects detection in friction stir welding
Click here to open pdf in another window PDF for Machine learning tools for flow-related defects detection in friction stir welding
Topics: Flow (Dynamics), Friction, Machine learning, Welding
Journal Articles

Multi-Physics Investigations on the Gas-Powder Flow and the Molten Pool Dynamics During Directed Energy Deposition Process

Chenghong Duan, Xiankun Cao, Xiangpeng Luo, Dazhi Shang, Xiaojie Hao
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. August 2023, 145(8): 081008.
Paper No: MANU-22-1595
DOI: https://doi.org/10.1115/1.4062259
Published Online: April 19, 2023
View Article titled, Multi-Physics Investigations on the Gas-Powder Flow and the Molten Pool Dynamics During Directed Energy Deposition Process
Click here to open pdf in another window PDF for Multi-Physics Investigations on the Gas-Powder Flow and the Molten Pool Dynamics During Directed Energy Deposition Process
Topics: Dynamics (Mechanics), Flow (Dynamics), Particulate matter, Simulation, Computer simulation, Flow simulation, Heat, Computational methods
Includes: Supplementary data
Journal Articles

A Review of Constitutive Models and Thermal Properties for Nickel-Based Superalloys Across Machining-Specific Regimes

E-Lexus Thornton, Hamzah Zannoun, Connor Vomero, Daniel Caudill, Julius Schoop
Journal: Journal of Manufacturing Science and Engineering
Article Type: Review Articles
J. Manuf. Sci. Eng. August 2023, 145(8): 080801.
Paper No: MANU-22-1417
DOI: https://doi.org/10.1115/1.4056749
Published Online: April 12, 2023
View Article titled, A Review of Constitutive Models and Thermal Properties for Nickel-Based Superalloys Across Machining-Specific Regimes
Click here to open pdf in another window PDF for A Review of Constitutive Models and Thermal Properties for Nickel-Based Superalloys Across Machining-Specific Regimes
Topics: Constitutive equations, Cutting, Machining, Modeling, Nickel alloys, Simulation, Stress, Temperature, Flow (Dynamics), Physics
Journal Articles

Analytical Study and Experimental Verification of Shear-Thinning Ink Flow in Direct Ink Writing Process

Zipeng Guo, Fan Fei, Xuan Song, Chi Zhou
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2023, 145(7): 071001.
Paper No: MANU-22-1661
DOI: https://doi.org/10.1115/1.4056926
Published Online: March 15, 2023
View Article titled, Analytical Study and Experimental Verification of Shear-Thinning Ink Flow in Direct Ink Writing Process
Click here to open pdf in another window PDF for Analytical Study and Experimental Verification of Shear-Thinning Ink Flow in Direct Ink Writing Process
Topics: Flow (Dynamics), Inks, Nozzles, Shear (Mechanics), Shear stress, Viscosity, Simulation, Geometry, Rheology, Computational fluid dynamics
Journal Articles

Development of Novel Low-Cost Sustainable Abrasive Flow Finishing Media From Ground Tire Rubber and Its Performance Evaluation

Irfan Ahmad Ansari, Kamal K. Kar, J. Ramkumar
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. April 2023, 145(4): 041002.
Paper No: MANU-22-1378
DOI: https://doi.org/10.1115/1.4055963
Published Online: December 12, 2022
View Article titled, Development of Novel Low-Cost Sustainable Abrasive Flow Finishing Media From Ground Tire Rubber and Its Performance Evaluation
Click here to open pdf in another window PDF for Development of Novel Low-Cost Sustainable Abrasive Flow Finishing Media From Ground Tire Rubber and Its Performance Evaluation
Topics: Finishing, Flow (Dynamics), Rheology, Rubber, Tires, Surface roughness, Particle size, Viscosity
Includes: Supplementary data
Journal Articles

Predictive Thermal Modeling and Characterization of Ultrasonic Consolidation Process for Thermoplastic Composites

Madeline Kirby, Armaghan Naderi, Genevieve Palardy
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. March 2023, 145(3): 031009.
Paper No: MANU-22-1271
DOI: https://doi.org/10.1115/1.4056147
Published Online: December 5, 2022
View Article titled, Predictive Thermal Modeling and Characterization of Ultrasonic Consolidation Process for Thermoplastic Composites
Click here to open pdf in another window PDF for Predictive Thermal Modeling and Characterization of Ultrasonic Consolidation Process for Thermoplastic Composites
Topics: Carbon fibers, Composite materials, Cooling, Heat, Heating, Materials properties, Melting, Modeling, Temperature, Temperature profiles
Journal Articles

Mist Flow in Through-Tool Minimum Quantity Lubrication Drilling: Two-Phase Flow Simulation and Experimental Observation

Jay K. Raval, Bruce L. Tai
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. March 2023, 145(3): 031002.
Paper No: MANU-22-1290
DOI: https://doi.org/10.1115/1.4056146
Published Online: November 30, 2022
View Article titled, Mist Flow in Through-Tool Minimum Quantity Lubrication Drilling: Two-Phase Flow Simulation and Experimental Observation
Click here to open pdf in another window PDF for Mist Flow in Through-Tool Minimum Quantity Lubrication Drilling: Two-Phase Flow Simulation and Experimental Observation
Topics: Cutting, Drilling, Drills (Tools), Drops, Flow (Dynamics), Fluids, Lubricants, Computational fluid dynamics, Simulation, Modeling
Journal Articles

Near-Net Shape Manufacture of Ultra-High Strength Maraging Steel Using Flow Forming and Inertia Friction Welding: Experimental and Microstructural Characterization

Amborish Banerjee, Andrew Wylie, Laurie Da Silva
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2023, 145(2): 021004.
Paper No: MANU-22-1115
DOI: https://doi.org/10.1115/1.4055519
Published Online: September 27, 2022
View Article titled, Near-Net Shape Manufacture of Ultra-High Strength Maraging Steel Using Flow Forming and Inertia Friction Welding: Experimental and Microstructural Characterization
Click here to open pdf in another window PDF for Near-Net Shape Manufacture of Ultra-High Strength Maraging Steel Using Flow Forming and Inertia Friction Welding: Experimental and Microstructural Characterization
Topics: Flow (Dynamics), Friction welding, Steel, Temperature, Texture (Materials), Welding, Shear (Mechanics), Shapes, Friction, Deformation
Journal Articles

Multiphase Flow Field Analysis and Experimental Study of Pulsating Air Jet Polishing

Lei Zhang, Chen Ding, Zhao Wang, Cheng Fan
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. December 2022, 144(12): 121014.
Paper No: MANU-22-1194
DOI: https://doi.org/10.1115/1.4055247
Published Online: September 15, 2022
View Article titled, Multiphase Flow Field Analysis and Experimental Study of Pulsating Air Jet Polishing
Click here to open pdf in another window PDF for Multiphase Flow Field Analysis and Experimental Study of Pulsating Air Jet Polishing
Topics: Air jets, Flow (Dynamics), Particulate matter, Polishing, Pressure, Simulation, Surface roughness, Fluids, Multiphase flow
Journal Articles

Mathematical Modeling of Material Removal and Surface Roughness in Ultrasonic-Assisted Magnetic Abrasive Flow Machining Process

Nitin Dixit, Varun Sharma, Pradeep Kumar
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. December 2022, 144(12): 121009.
Paper No: MANU-22-1245
DOI: https://doi.org/10.1115/1.4055053
Published Online: August 25, 2022
View Article titled, Mathematical Modeling of Material Removal and Surface Roughness in Ultrasonic-Assisted Magnetic Abrasive Flow Machining Process
Click here to open pdf in another window PDF for Mathematical Modeling of Material Removal and Surface Roughness in Ultrasonic-Assisted Magnetic Abrasive Flow Machining Process
Topics: Abrasives, Atomic force microscopy, Cycles, Finishing, Flow (Dynamics), Machining, Magnetic fields, Modeling, Particulate matter, Steady state
Journal Articles

Development of Mathematical Model and Characterization of Internal Surface Obtained by Elasto-Abrasives Magneto-Spiral Finishing (EAMSF)

Shivam Yadav, Amit Sangoi, Raju Pawade
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. November 2022, 144(11): 111012.
Paper No: MANU-22-1016
DOI: https://doi.org/10.1115/1.4054936
Published Online: August 3, 2022
View Article titled, Development of Mathematical Model and Characterization of Internal Surface Obtained by Elasto-Abrasives Magneto-Spiral Finishing (EAMSF)
Click here to open pdf in another window PDF for Development of Mathematical Model and Characterization of Internal Surface Obtained by Elasto-Abrasives Magneto-Spiral Finishing (EAMSF)
Topics: Abrasives, Finishing, Magnetic fields, Particulate matter, Slurries, Finishes, Machining, Flow (Dynamics)
Includes: Supplementary data
Journal Articles

Numerical Study of Material Selection for Optimal Directed Energy Deposition Single Nozzle Powder Efficiency

Kyle Odum, Masakazu Soshi, Kazuo Yamazaki
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. December 2022, 144(12): 121006.
Paper No: MANU-22-1167
DOI: https://doi.org/10.1115/1.4054937
Published Online: July 28, 2022
View Article titled, Numerical Study of Material Selection for Optimal Directed Energy Deposition Single Nozzle Powder Efficiency
Click here to open pdf in another window PDF for Numerical Study of Material Selection for Optimal Directed Energy Deposition Single Nozzle Powder Efficiency
Topics: Flow (Dynamics), Modeling, Nozzles, Particulate matter
Journal Articles

Novel Correlations Between Process Forces and Void Morphology for Effective Detection and Minimization of Voids During Friction Stir Welding

Mohammad Ali Ansari, Hemant Agiwal, Mike Zinn, Frank Pfefferkorn, Shiva Rudraraju
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. September 2022, 144(9): 091007.
Paper No: MANU-21-1648
DOI: https://doi.org/10.1115/1.4054338
Published Online: May 19, 2022
View Article titled, Novel Correlations Between Process Forces and Void Morphology for Effective Detection and Minimization of Voids During Friction Stir Welding
Click here to open pdf in another window PDF for Novel Correlations Between Process Forces and Void Morphology for Effective Detection and Minimization of Voids During Friction Stir Welding
Topics: Flow (Dynamics), Friction, Probes, Rotation, Welding, Stiffness, Deformation, Signals, Welded joints, Computer simulation
Includes: Supplementary data
Journal Articles

Three-Dimensional Permeability of Thick-Section Glass Fabric Reinforced Polymer Composite by Vacuum-Assisted Resin Infusion Molding

Ethan R. Pedneau, Su Su Wang
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2022, 144(7): 071013.
Paper No: MANU-21-1341
DOI: https://doi.org/10.1115/1.4053332
Published Online: February 16, 2022
View Article titled, Three-Dimensional Permeability of Thick-Section Glass Fabric Reinforced Polymer Composite by Vacuum-Assisted Resin Infusion Molding
Click here to open pdf in another window PDF for Three-Dimensional Permeability of Thick-Section Glass Fabric Reinforced Polymer Composite by Vacuum-Assisted Resin Infusion Molding
Topics: Flow (Dynamics), Permeability, Resins, Textiles, Preforms, Glass
Journal Articles

Shear-Based Deformation Processing of Age-Hardened Aluminum Alloy for Single-Step Sheet Production

Xiaolong Bai, Andrew B. Kustas, James B. Mann, Srinivasan Chandrasekar, Kevin P. Trumble
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2022, 144(6): 061002.
Paper No: MANU-21-1152
DOI: https://doi.org/10.1115/1.4052441
Published Online: October 29, 2021
View Article titled, Shear-Based Deformation Processing of Age-Hardened Aluminum Alloy for Single-Step Sheet Production
Click here to open pdf in another window PDF for Shear-Based Deformation Processing of Age-Hardened Aluminum Alloy for Single-Step Sheet Production
Topics: Aluminum alloys, Cutting, Deformation, Extruding, Recrystallization, Shear (Mechanics), Strips, Temperature, Machining, Workability
Journal Articles

A Finite Element Model for the Prediction of Chip Formation and Surface Morphology in Friction Stir Welding Process

Debtanay Das, Swarup Bag, Sukhomay Pal, M Ruhul Amin
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. April 2022, 144(4): 041015.
Paper No: MANU-21-1256
DOI: https://doi.org/10.1115/1.4052526
Published Online: October 22, 2021
View Article titled, A Finite Element Model for the Prediction of Chip Formation and Surface Morphology in Friction Stir Welding Process
Click here to open pdf in another window PDF for A Finite Element Model for the Prediction of Chip Formation and Surface Morphology in Friction Stir Welding Process
Topics: Flow (Dynamics), Friction, Temperature, Welding
Journal Articles

Al Alloy Tailor-Welded Blanks Fabrication via Friction Stir Welding: Effect of Shoulder Size

Tanveer Majeed, Nooruddin Ansari, Yashwant Mehta, Arshad Noor Siddiquee
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. April 2022, 144(4): 041009.
Paper No: MANU-21-1301
DOI: https://doi.org/10.1115/1.4052295
Published Online: September 27, 2021
View Article titled, Al Alloy Tailor-Welded Blanks Fabrication via Friction Stir Welding: Effect of Shoulder Size
Click here to open pdf in another window PDF for Al Alloy Tailor-Welded Blanks Fabrication via Friction Stir Welding: Effect of Shoulder Size
Topics: Aluminum alloys, Blanks, Fractography, Friction, Heat, Manufacturing, Mechanical properties, Microhardness, Plates (structures), Welding
Journal Articles

Characterization of Flow Curves for Ultra-Thin Steel Sheets With the In-Plane Torsion Test

Fabian Stiebert, Heinrich Traphöner, Rickmer Meya, A. Erman Tekkaya
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. March 2022, 144(3): 031011.
Paper No: MANU-21-1320
DOI: https://doi.org/10.1115/1.4051919
Published Online: August 20, 2021
View Article titled, Characterization of Flow Curves for Ultra-Thin Steel Sheets With the In-Plane Torsion Test
Click here to open pdf in another window PDF for Characterization of Flow Curves for Ultra-Thin Steel Sheets With the In-Plane Torsion Test
Topics: Flow (Dynamics), Testing, Torsion, Adhesives, Torque, Errors, Shear stress
Journal Articles

Real Single Grain Grinding Finite Element Method Simulation for Case-Hardened Steel Based on Equivalent Contact Area Analysis

Flavia Lerra, Erica Liverani, Enrico Landi, Alessandro Fortunato
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2022, 144(1): 011008.
Paper No: MANU-20-1705
DOI: https://doi.org/10.1115/1.4051536
Published Online: July 1, 2021
View Article titled, Real Single Grain Grinding Finite Element Method Simulation for Case-Hardened Steel Based on Equivalent Contact Area Analysis
Click here to open pdf in another window PDF for Real Single Grain Grinding Finite Element Method Simulation for Case-Hardened Steel Based on Equivalent Contact Area Analysis
Topics: Finite element methods, Flow (Dynamics), Geometry, Grinding, Simulation, Steel, Stress, Finite element model, Cutting, Gears